Quality Woven Carbon Prepregs

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Quality Woven Carbon Prepregs

Axiom Materials formulates and manufactures prepreg utilizing resin systems including epoxy, phenolic, polyester, cyanate ester, polyimide and bismaleimide. Todays demanding operational environments require manufacturers have options for performance materials that meet their needs whether it is at -70°F to 900°F.

 

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In the relentless pursuit of superior performance, weight reduction, and unmatched durability, advanced materials are paramount. For industries demanding the absolute best, woven carbon prepregs stand as a revolutionary solution. At Axiom Materials, we specialize in providing high-quality woven carbon prepregs, engineered to elevate your products to new heights.

What are Woven Carbon Prepregs?

Woven carbon prepregs are composite materials comprising a woven carbon fiber reinforcement pre-impregnated with a resin matrix. This precise combination offers a unique blend of strength, stiffness, and lightweight properties. The woven structure provides exceptional multi-directional strength, while the pre-impregnation ensures consistent resin distribution and optimal fiber-to-resin ratios, leading to predictable and repeatable performance.

 

 

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Why Choose Woven Carbon Prepregs?

Exceptional Strength-to-Weight Ratio: Carbon fiber’s inherent strength, coupled with the optimized resin matrix, delivers components with unparalleled strength and stiffness while minimizing weight. This is crucial for applications where performance and efficiency are critical, such as aerospace, automotive, and sporting goods.
Superior Durability and Fatigue Resistance: The woven structure enhances the material’s resistance to impact and fatigue, ensuring long-term reliability and structural integrity even in demanding environments.
Design Flexibility: Woven carbon prepregs can be tailored to specific application requirements through variations in weave patterns, fiber types, and resin systems. This versatility allows for the creation of complex shapes and optimized designs.
Consistent Quality and Repeatability: The pre-impregnation process ensures uniform resin distribution, eliminating variations in material properties and guaranteeing consistent performance across production runs.
Reduced Manufacturing Time and Costs: Prepregs simplify the manufacturing process by eliminating the need for resin mixing and wet lay-up techniques. This results in faster cycle times, reduced labor costs, and improved process control.
Enhanced Surface Finish: Woven carbon prepregs offer a smooth, high-quality surface finish, reducing the need for extensive post-processing and improving the aesthetic appeal of finished products.

 

Partner with Axiom Materials for Superior Carbon Prepreg Solutions

At Axiom, we are committed to providing our customers with the highest quality woven carbon prepregs and exceptional customer service. Our team of experts possesses extensive knowledge and experience in composite materials and can assist you in selecting the optimal prepreg solution for your specific application. We offer a wide range of prepreg materials, including various weave patterns, fiber types, and resin systems, to meet your unique requirements.

 

We understand the importance of reliability and performance. Therefore we maintain stringent quality control measures to ensure that our products meet the highest industry standards. Contact us today to learn more about our 1 woven carbon prepreg solutions and how we can help you achieve your performance goals.

Applicable Markets

Aerospace

Automotive

Medical

Marine

Military

sports and recreation composite materials

Sports & Recreation

Infrastructure & Construction

Industrial

WOVEN CARBON PREPREGS

Product Description Applications Form Matrix Color Max. Short Term Use Temp, °F (°C) Max. Continuous Operating Temp, °F (°C) Comments
AX-5112T High Toughness, Flame Retardant Epoxy Carbon Prepreg High toughness, flame retardant laminates, ducting, & honeycomb panels Woven Prepreg, solution coated Off-white on black 250°F (121°C) 200°F (93°C) Meets FAR 25.853
AX-5170 Cyanate Ester Carbon Prepreg High service temperature laminates Woven Prepreg (1 or 2-side coated) Clear on black 260°F (127°C) 700°F (371°C) 700°F service achieved using 550°F post cure
AX-5180 Low OSU / FST Epoxy Carbon Prepreg Aircraft interior laminates & panels, A/C ducting Woven Prepreg (1 or 2-side coated) White on black 250°F (121°C) 250°F (121°C) Meets FAR 25.853 & FST / OSU requirements. Color variations available.
AX-5201XL Toughened Epoxy Carbon Laminating Prepreg Extra-long Outlife High strength laminates requiring good structural properties and/or high clarity Woven Prepreg (1 or 2-side coated) Clear or black on black Variable 250°F (121°C) Flame Retardant (XL/FR) variant available
AX-5202HT High Temp Cosmetic Epoxy Carbon Prepreg UV resistant parts requiring high thermal resistance Woven Prepreg (1 or 2-side coated) Clear on black Variable 425°F (218°C) Used extensively in autosport applications
AX-5205 Epoxy Carbon Prepreg for High Quality Surface Low temp or standard temp option for laminates requiring a high quality surface and cosmetic appearance Woven Prepreg (1 or 2-side coated) Clear or black on black Variable 250°F (121°C) Low temp cure grade available (S)
AX-5206 Toughened Epoxy Carbon Laminating Prepreg High toughness laminates for prosthetics and race car industry Woven Prepreg (1 or 2-side coated) White or black on black Variable 250°F (121°C) More toughened than AX-5201 series
AX-5209 High Quality Surface Epoxy Carbon Prepreg High clarity, low void content laminates requiring low temperature initial cure Woven Prepreg (1 or 2-side coated) Clear on black 150°F (66°C) initial, 210°F (99°C) final 250°F (121°C) Low temperature initial cure, then free-standing post cure to achieve Tg
AX-5220 High Temperature Epoxy Laminating Carbon Prepreg High temperature laminates, high temperature ducting Woven Prepreg (1 or 2-side coated) Clear on black 350°F (177°C) 400°F (204°C) Post cure recommended for peak performance. FR grade available.
AX-5260EL Epoxy Carbon Tooling Prepreg Low temperature cure, high temperature service tooling Woven Prepreg (1 or 2-side coated) Black on black 125°F (52°C) initial, 380°F (193°C) final 375°F (191°C) Low temperature initial cure, then free-standing post cure to achieve Tg

 

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